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Polymer Composite Gel Biocarriers Enhancing Bioremediation Performance With State Of The Art Gel Technology

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Polymer Composite Gel Biocarriers Enhancing Bioremediation Performance With State Of The Art Gel Technology

Brand Name : DUBHE

Model Number : PCG

Certification : ISO

Place of Origin : China

Application : Water Treatment

Shape : Cubic

Specific surface area : ≥380000 M/m³

Nitrification efficiency : 12~25

Dosing rate : 10~30

COD oxidation efficiency : 20~150

Material : Polyurethane Porous Gel

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Product Overview:

After six years of research, we selected a high-polymer hydrophilic material with superior bio-affinity, wear resistance, aeration efficiency, and an ultra-high surface area. PCG was officially launched in 2016, underwent five years of small- and medium-scale testing, and entered mass production in 2020. Today, PCG stands as a leading biological media carrier in the market, outperforming competitors in efficiency and durability.

Polymer Composite Gel Biocarriers Enhancing Bioremediation Performance With State Of The Art Gel Technology

Key Features

1. High Hydrophilicity & Biofilm Formation

Rapid microbial attachment due to excellent hydrophilic properties.

Accelerates biofilm growth, improving wastewater treatment efficiency.

2. Superior Material Durability

High wear resistance ensures long-term use without degradation.

Resistant to chemical corrosion, suitable for harsh wastewater conditions.

Technical Parameters

Parameter Value
Material Polyurethane porous gel
Specific Surface Area ≥10,000 m²/m³
Porosity 98%
Dosing Rate 10–30% of tank volume
Hanging Time 3–7 days
pH Range 6–10
Temperature Range 1–50°C
Expansion Ratio 190 ± 18% (1:2.2 post-swelling)

Municipal sewage (e.g., Riyadh, Jeddah plants).

Industrial wastewater (oil refineries, textile dyeing).

Rural drainage & river remediation.

Case Example: A Saudi textile plant achieved 95% COD removal by replacing conventional carriers with PCG.


Why Choose PCG Over Conventional Bio Carriers?

Faster Biofilm Formation – Reduces startup time for new systems.
Lower Operational Costs – Minimizes aeration energy requirements.
Longer Lifespan – Durable material reduces replacement frequency.
Wider Application Range – Effective in both aerobic and anoxic conditions.

Polymer Composite Gel Biocarriers Enhancing Bioremediation Performance With State Of The Art Gel Technology

FAQ

Q1: How does PCG compare to MBBR carriers?
A: PCG offers 3x higher biofilm adhesion, faster settling, and superior nitrogen removal.

Q2: Is PCG suitable for high-temperature environments?
A: Yes, it operates reliably in 1–50°C, ideal for Saudi Arabia’s climate.

Q3: What’s the typical ROI?
A: Reduced sludge and energy costs typically deliver ROI within 2–3 years.

Q4: Can PCG retrofit existing systems?
A: Yes, it integrates seamlessly with SBR, MBR, and activated sludge processes.


Product Tags:

Water Treatment Polymer Composite Gel Biocarriers

      

Bioremediation Performance Biocarriers

      

Polymer Composite Gel Biocarriers

      
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